Mumyaka irenga mirongo itatu, nabayeho kandi mpumeka inshinge. Nabonye imashini hum zifite imikorere myiza no kuniha munsi yo kwirengagiza. Narebye amaduka atera imbere neza kandi abandi bava amaraso binyuze mubisigazwa no kumasaha. Itandukaniro akenshi rishira kuri ibi: kumenya neza ibyingenzi. Wibagiwe kwirukana gimmick yanyuma kumwanya muto. Ibitanda byimikorere yibikorwa biri mubikorwa byibanzeUburyo bwo Gukora Imashini ya Vulcanizing. Bitekerezeho nk'imirongo itandatu riff buri ndirimbo ikunzwe:Kwitegura mbere yo gukora,Kwishyiriraho,Gutegura ibimera,Gushyushya no Gukiza Inzira,Kuraho ibicuruzwa byarangiye no gusukura ibumba, no gukurikiza bidasubirwahoKwirinda Umutekano. Shyira imisumari, kandi imashini yawe ntabwo ikora gusa - iranyeganyega. Reka dusenye iki gitabo cyingenzi cyo gukinisha kandi tuzamure ibikorwa byawe kuva kubushobozi kugera kubitaramo-salle bikwiye.
1. Kwitegura Mbere yo Gukora: Gushiraho Icyiciro cyo gutsinda
Ntabwo ari uguhindura gusa. Nijwi ryumvikana neza mbere yerekana. Kumashini ya silicone reberi ikora imashini ikora ibikoresho byubuvuzi byoroshye, cyangwa uruganda rukora polymer insulator rukora ibyiciro byinshi kubakora insulator za silicone, imigabane ni myinshi. Tangira ugenzura birambuye. Reba amavuta ya hydraulic urwego nuburyo bimeze - amavuta yanduye ni umwicanyi ukora. Kugenzura imikorere ya bande ikora kuri platine zose; ibibanza bikonje byangiza imiti. Kugenzura amashanyarazi ya hydraulic kugirango yambare - hose yaturika ntabwo ari akajagari gusa, ni akaga. Menya neza ko guhuza ibice bifatika ari ukuri; kudahuza byihutisha kwambara kandi bigatera flash. Hindura igenzura ry'ubushyuhe hamwe na sensor sensor. Kugenzura porogaramu igenzura imashini igezweho kandi ikora neza. Ongera usuzume urupapuro rw'akazi: wemeze indangamuntu, ibisobanuro bifatika (cyane cyane muburyo bwo guterwa inshinge (LIM) ya silicone, aho ibipimo bya catalizator aribyo byingenzi), intego yigihe cyigihe, hamwe nibipimo byo gukiza. Kusanya ibikoresho byose bikenewe, ibikoresho byo guterura impinduka, hamwe nibikoresho bikingira (PPE). Iri shoramari ryiminota 15-30 ririnda amasaha, ndetse niminsi, yo gukemura ibibazo bihenze kandi byemeza ko intambwe ikurikiraho igenda neza. Nibyerekeye kubaha imashini nibikorwa.
2. Kwishyiriraho ibishushanyo: Icyitonderwa nikintu cyambere
Ifumbire nigikoresho cyawe. Kubishyiraho byemeza neza inoti isharira. Iyi ntambwe isaba kwibanda no gusobanuka neza, yaba igikoresho kinini-cavity igikoresho cyo gufunga ibinyabiziga kumashini isanzwe ya silicone reberi yo gutera inshinge cyangwa imashini yihariye yububiko bwa polymer insulator. Isuku ntishobora kuganirwaho. Sukura neza imashini ya platine hamwe nubuso bwububiko - imyanda iyo ari yo yose itera kudahuza no kwangiza. Koresha Calibrated torque wrenches kugirango ushimangire ibimera bingana kandi bikurikiranye kubisobanuro byakozwe nuwabikoze. Imbaraga zidahwanye zingana zingana kandi zisenya imirongo yo gutandukana. Huza imirongo yose ya serivise (amazi akonje, hydraulic actuation ya slide / lift, vacuum, niba ikoreshejwe) witonze, urebe ko nta kumeneka nicyerekezo gikwiye. Kugenzura inshuro ebyiri sisitemu yo guhuza. Kuri sisitemu yo gutera inshinge zamazi, menya neza ko ivanga ryumutwe ryuzuye neza hamwe nigiti kibisi - kashe idahuye iganisha kumyanda hamwe n imyanda yibintu, impungenge zikomeye kubakora insuline ya silicone ukoresheje silicone ihenze ya platine. Kora uruziga rwumye (nta bikoresho) kugirango ugenzure ifungura / gufunga, gusohora, hamwe ningendo zingenzi zikora neza mukibazo. Iyi ntambwe niho kwihuta byemeza amarira. Shora igihe.
3. Gutegura Uruganda rwa Rubber: Guhoraho ni Umwami (cyangwa Umwamikazi)
Imyanda muri, imyanda hanze. Iyi axiom impeta yukuri muburyo bwa rubber. Imyiteguro iratandukanye cyane ukurikije inzira:
Imbere-yoguhuza / Kwimura: Akenshi ikoreshwa hamwe na silicone compression imashini ikora imashini cyangwa kubwoko bumwe na bumwe bwa reberi. Uburemere burakomeye. Ingano yabanjirije imiterere, imiterere, nubushyuhe (mbere yo gushyuha) byemeza ko bigenda neza kandi byuzura, bigabanya icyuho kandi bigabanya igihe cyo gukira. Gutandukana kwose bigira ingaruka kumiterere no gukora neza.
Kugaburira Ibice / Pellets: Bisanzwe kubwoko bwinshi bwa reberi kumashini zisanzwe zitera. Menya neza ko ibikoresho bitanduye, bibitswe neza (ubushyuhe / ubushuhe bugenzurwa), kandi bigaburirwa buri gihe. Kurikirana urwego rwa hopper kugirango wirinde ikiraro. Kuma birashobora kuba nkenerwa kubikoresho bya hygroscopique.
Amazi yo gutera inshinge (LIM): Indangantego yibice bisobanutse neza nkibikoresho byubuvuzi cyangwa ibice bigoye kubakora insuline ya silicone. Hano, kwitegura nibyingenzi. Metero neza hanyuma uvange ibice bya silicone ya rubber (LSR) ibice (base na catalizator). Kugenzura ubushyuhe bwibigega byibikoresho hamwe no kuvanga umutwe ningirakamaro muburyo buhoraho bwo kwiyegereza no kubyitwaramo neza. Kuzunguza ibice akenshi ni ngombwa kugirango wirinde guhagarika nozzle mubice bikomeye. Ibi bisaba ibipimo bihanitse byo kuvanga no kuvanga - intandaro yimashini yabugenewe ya polymer insulator yabugenewe amazu ya LIM. Kwanduza cyangwa kugereranya amakosa hano ni ibyago kandi bihenze.
4. Uburyo bwo gushyushya no gukiza: Aho amategeko agenga ibirunga
Numutima wibikorwa - aho reberi ihinduka kuva muri plastike igahinduka ibicuruzwa bidasubirwaho, bikora binyuze mubirunga. Kugenzura neza ubushyuhe, umuvuduko, nigihe ntigishobora kuganirwaho.
Ubushyuhe: Amashanyarazi agomba gushyushya ibumba neza. Thermocouples yashyizwe mubikorwa byububiko butanga igihe-nyacyo cyo kugenzura gufunga-kugenzura. Ibibanza bikonje biganisha ku gukira guke; ahantu hashyushye bitera inkongi. Kubice byinshi cyangwa geometrike igoye, guhitamo ubushyuhe bwa gradients nuburyo bwubuhanzi. Muburyo bwo guterwa inshinge, gucunga ubushyuhe bwa exothermic reaction yo gukiza LSR ningirakamaro kugirango wirinde ubushyuhe bukabije kandi urebe neza ko ibintu bimwe binyuze mu gice.
Umuvuduko: Umuvuduko watewe inshinge ushyira ibikoresho mumurwango, kunesha ubukonje no kwemeza kuzura nta busa. Gufata igitutu byishyura kugabanuka kwibintu mugihe cyambere cyo gukira, gukumira ibimenyetso byo kurohama no kwemeza neza ibipimo. Umuvuduko wo gufunga ugomba kuba uhagije kugirango ifumbire ifunzwe cyane kurwanya igitutu cyo gutera inshinge - hasi cyane bitera flash flash; birenze urugero byihutisha kwambara. Kunoza imyirondoro yumuvuduko bisaba gusobanukirwa byimbitse, cyane cyane kubice bigoye nkibyavuye mubiterane bya polymer insulator.
Igihe (Cure Time): Nibihe igihe ibikoresho bimara munsi yubushyuhe nigitutu kugirango ugere kumyumvire yibirunga. Ibisubizo bidasobanutse bivamo ibice bidakomeye, bifatanye. Kurenza urugero bitesha ingufu ingufu, bigabanya umuvuduko wumusaruro, kandi birashobora gutesha agaciro imiterere yumubiri, biganisha kuri brittleness. Kugena igihe cyiza cyo gukiza bikubiyemo kwipimisha cyane (rheometrie nka MDR cyangwa ODR) hamwe no guhuza neza ukurikije ibintu byihariye, igice cya geometrie, nubushyuhe bwubushyuhe. Ntabwo ari umubare uhamye; bisaba kuba maso no guhinduka bishingiye kubikurikirana. Iyi ntambwe isobanura igihe cyizuba hamwe nubwiza bwibicuruzwa - bigende neza.
5. Kuraho ibicuruzwa byarangiye no guhanagura ibicuruzwa: Ubuntu munsi yigitutu
Uburyo ukemura igice nyuma yo gukira bigira ingaruka nziza mubwiza no gukora neza. Kuramo igice neza kandi neza ukoresheje sisitemu yo gusohora neza (pin, amaboko, plaque stripper, guturika ikirere). Gusohora bikabije byangiza ibice. Koresha ibice byakize witonze, cyane cyane iyo bishyushye, kugirango wirinde kugoreka cyangwa ibimenyetso byo hejuru. Nyuma yo gukira irashobora gukenerwa kubikoresho bimwe na bimwe (nka silicone ikora cyane-ikoreshwa na silicone insulator) - kurikiza icyerekezo. Ako kanya nyuma yo gukuraho igice, sukura ifu. Ibi ntabwo ari igihe cyo guhitamo; ni ngombwa kubungabunga. Kuraho flash iyo ari yo yose, ibisigara, cyangwa kurekura ibikoresho byubaka witonze ukoresheje ibikoresho byemewe na solvents. Kugenzura ahantu hakomeye nka vents, slide, na pine yibanze. Koresha uburyo bwo kurekura ibicuruzwa bike kandi bingana gusa niba byerekanwe kubintu nibikorwa (akenshi bigabanywa cyangwa bikurwaho muri LIM). Kwirengagiza isuku yibibumbano ninzira yihuta yo kugabanura ubuziranenge bwigice, kongera inkoni, kwangirika, kandi amaherezo, umusaruro uhenze. Ifumbire isukuye ni ishusho nziza, itanga umusaruro.
6. Icyitonderwa cyumutekano: Encore idashobora kumvikana
Umutekano ntabwo ari igice gusa mu gitabo; ni injyana ituma ibikorwa byose bizima kandi neza. Imashini zitera reberi ninyamaswa zikomeye: ubushyuhe bwinshi, imbaraga nini zo gufatana, umuvuduko mwinshi, ibice byimuka, hamwe n’imiti ishobora guterwa. Kwirinda umutekano bigomba kuba byarashinze imizi muri buri gikorwa:
Lockout / Tagout (LOTO): Koresha cyane uburyo bwa LOTO buri gihe mbere yo kwinjira mukarere ka mashini kugirango uhindure ibumba, gusukura, cyangwa kubungabunga. Kugenzura imbaraga zo kwigunga.
PPE: Ibiteganijwe: ibirahure byumutekano, uturindantoki twirinda ubushyuhe (cyane cyane kubumba / ibice bishyushye), inkweto zicyuma. Reba ingabo zo mumaso, kurinda kumva, hamwe na feri bitewe ninshingano. Gutera inshinge zamazi birashobora gusaba uturindantoki twa shimi / guhumeka.
Abashinzwe Imashini: Ntukigere ukorana nabashinzwe kurenga cyangwa gukurwaho. Menya neza ko umwenda woroshye, uhuza, hamwe na materi yumutekano ikora.
Gukoresha ibikoresho: Sobanukirwa na SDS kubintu byose bya rubber hamwe nimiti. Koresha uburyo bukwiye bwo gutunganya, cyane cyane kubikoresho bidafite umukungugu.
Hydraulics: Menya ingaruka ziterwa n'umuvuduko ukabije. Ntuzigere ugenzura imirongo ya hydraulic munsi yigitutu. Raporo isohoka ako kanya.
Kumenya ubushyuhe: platine, ibishushanyo, ingunguru, nibice byasohotse birashyushye cyane. Fata ibintu byose bishyushye keretse bigenzuwe ukundi.
Amahugurwa: Menya neza ko abakoresha bose bahuguwe neza kumashini yihariye, inzira, hamwe na protocole yihutirwa. Kwishima birica.
Umwanzuro: Menya Ibyingenzi, Kurekura Imikorere
Nyuma yimyaka 30+ kureba amaduka azamuka kandi agwa, imiterere irasobanutse. Ibikorwa bihora bitanga ibice byujuje ubuziranenge, bikoresha igihe kinini, kandi bigahindura inyungu nzima ntabwo byanze bikunze aribyo bifite imashini nshya ya silicone reberi itera imashini cyangwa imashini ikora polymer insulator. Nibiduka aho imikorere yibanze ya Operation Procedure ya Rubber Vulcanizing Machine ifatwa nkubutumwa bwiza. Barategura neza, bagashyiraho ibishushanyo bisobanutse neza, bakubaha siyanse yibintu inyuma yo gutegura ibice, kugenzura inyabutatu yibirunga (igihe, temp, igitutu) hamwe na disipulini itajegajega, bagakora ibicuruzwa byarangiye hamwe nibibumbano babyitondeye, kandi bakazamura umutekano mukigiciro cyibanze, ntabwo ari agasanduku. Waba uri uruganda rukora insulike ya silicone usunika imipaka yimikorere ya dielectric, iduka rikoresha imashini ikora silicone compression imashini ikora gasketi, cyangwa ukora uruganda runini rukora polymer insulator, ubu buryo bwa disipuline ni amplifier yawe. Menya iyi migozi itandatu, kandi imashini yo guteramo reberi ntishobora gukora gusa - izanyeganyega hasi. Reka kwibaza uburyo wabikora. Tangira gukora ibyingenzi, neza.
Ibibazo: Ubuhanga bwo gutera inshinge
1. Ikibazo: Dukoresha imashini ikora imashini ya silicone reberi kubice byuzuye hamwe na mashini yo kubumba silicone yo kubumba ibintu byoroshye. Intambwe yibanze yo gukora irakoreshwa muburyo bumwe?
Igisubizo: Rwose. Mugihe amakuru arambuye atandukanye (urugero, kubanziriza ifishi yo kugaburira na pellet kugaburira, gutera inshinge zumuvuduko nimbaraga zo gufunga imbaraga), ibyiciro byibanze - Gutegura, Gukora Mold, Gutegura ibikoresho, Kugenzura gukiza, Gukuraho igice / Gukuraho, n’umutekano - ni rusange. Amahame yo kwitonda, kugenzura, no kwitaho arenga ubwoko bwimashini yihariye.
2. Ikibazo: Kuki kubumba inshinge (LIM) byavuzwe cyane cyane kubakora insulator ya silicone? Ni izihe nyungu?
Igisubizo: LIM itanga inganda za silicone insulator nziza ntagereranywa kumazu akomeye, yuzuye-yuzuye ya insulator: hafi-kurandura flash (ingirakamaro kumikorere y'amashanyarazi), ubushobozi bwo kubumba geometrike igoye hamwe nurukuta ruto, ibintu byiza bihoraho, guhuza imbaraga, no gukoresha imyanda mike ugereranije no kwikuramo. Iremera umusaruro uhoraho wo murwego rwohejuru rwimikorere ya polymer insulator isabwa nurwego rwingirakamaro. Ibikoresho byo gutegura no kugenzura ibisabwa, ariko, birakomeye.
3. Ikibazo.
Igisubizo: Biranenze cyane. Amazu manini ya insulator afite urukuta runini. Ubushyuhe butameze neza butera igipimo cyo gukira kutaringaniye, bitera guhangayika imbere (warpage, kugabanya imbaraga za mashini), icyuho gishobora kuba, hamwe nuburyo butandukanye mumashanyarazi. Kugenzura ubushyuhe bwa zone nyinshi mubice ni ngombwa kugirango ubuziranenge buhoraho mubikorwa bya polymer insulator. Ihindura mu buryo butaziguye igihe kirekire cyo kwizerwa mu murima.
4. Ikibazo: Kubabara umutwe cyane ni kubeshya / gukomera, cyane cyane hamwe na LSR. Inama zose zirenze isuku yibanze?
Igisubizo: Kurenga isuku rikomeye:
Kugenzura ibishushanyo mbonera birangiye birakwiye (akenshi polish yo hejuru ya LSR).
Menya neza ubushyuhe bwiza kandi buhoraho.
Ongera usubiremo umuvuduko wihuta / igitutu kugirango wirinde ubushyuhe bukabije kumarembo.
Menyesha ibikoresho byawe - ibikoresho byihariye byo kurekura cyangwa inyongeramusaruro yimbere irashobora guhuzwa.
Reba uburyo bwihariye bwo kubumba (urugero, nikel-PTFE) kubibazo bikomeje, nubwo ari ishoramari. Guhuzagurika mubikorwa ni urufunguzo.
5. Ikibazo: Turimo kubaka uruganda rushya rwa polymer insulator. Kurenga imashini ubwazo, ni uwuhe muco wo gukora dukwiye gushyira imbere?
Igisubizo: Shyiramo imikorere yibanze. Shora mumahugurwa yagutse yibanda kuri ibi shingiro. Guteza imbere umuco wo gutunga aho abashoramari bumva bafite inshingano zo gutegura, isuku, n'umutekano. Shyira mubikorwa gahunda yo gukumira yo gukumira ishingiye kumasaha yimashini, ntabwo ari ugusenyuka gusa. Shishikariza gukusanya amakuru (ibihe byizunguruka, igipimo cyakuweho, gukoresha ingufu) no guha imbaraga amakipe kugirango akemure ibibazo ukoresheje aya makuru. Shyira imbere umutekano kuruta ibindi byose - itume igaragara kandi ihabwa agaciro buri munsi. Uru rufatiro rwumuco ningirakamaro nko guhitamo imashini iboneye ya silicone reberi cyangwa imashini ikora polymer insulator.
Igihe cyo kohereza: Kanama-15-2025